Main Features of 1000L Steam brewing system
1. The whole set of 1000L Steam brewing system with mash tun is mainly made of milling system, mash system, fermentation system, cooling system, cleaning system and control system.
2. All tanks are made of stainless steel 304 or stainless steel 316. The thickness of inner tank is 3mm, the outside tank thcikness is 2mm.
3. The material of outside cladding is red copper cladding or stainless steel cladding.
4. PU foam or rockwool insulation material can effectively prevent the leak of heat energe.
5. There are mixing system on top of mash tank, it promote the process of turn the mixture of water and malt into sugar.
6. The fermentation tank with cooling device has conical bottom, it is easy to cleaning and recycle the yeast.
7. There are spraying ball inside all tanks, it is convenient to clean and sterilize.
8. You can choose DCS control system or PLC control system.
9. There are electrical heating way or steam heating way.
Technical specifications of Steam brewing system
mash/lauter tank | SUS304 | 1. effective capacity:1000L 2. inner tank thickness:3mm 3. outside cladding thickness:2mm 4. top mixing system 5. 100mm PU foam or rockwool insulation |
kettle/whirlpool tank | SUS304 | 1. effective capacity: 1000L 2. inner tank thickness:3mm 3. outside cladding thickness:2mm 4. steam heating or electric heating 5. 100mm PU foam or rockwool insulation |
hot water tank | SUS304 | 1. effective capacity:1000L 2. inner tank thickness:3mm 3. outside cladding thickness:2mm 4. top mixing system 5. 100mm PU foam or rockwool insulation |
brewing system fermentation system
Brewing systemfermentation tank | SUS304 | 1. effective capacity:1000L 2. quantity:6-12 piece 3. 60-75 degree conical bottom 4. inside polish ≤0.6 μm 5. dimple plate cooling jacket 6. top manhole or side manhole 7. double wall 8. 100mm PU foam insulation 9. outside adopts the secondary smooth polish |
Brewing systembright beer tank | 1. effective capacity: 1000L 2. inside polish ≤0.6 μm 3. dimple plate cooling jacket 4. top manhole or side manhole 5. it has two functions: fermentation and storage 6. double wall 7. 100mm PU foam insulation 8. outside adopts the secondary smooth polish |
Steam brewing system brewing process
1. (1)Infiltrating ,crushing malt
(2)Heating the brewing water in brew kettle
2. (1)Pumping a certain amount of appropriate temperature of hot water into mash tun
(2)starting rotary blade,uniformly putting into material ,stopping rotary blade when stirring uniformly. timing saccha
(3)Controlling of water temperature and water quantity,keeping appropriate saccharification temperature ,stirring in every 15 minutes
3. (1)refluxing turbid wort when saccharification ends .observing through the sight glass, beginning to filter when wort is charified
(2)washing the tank when the tank exposes in the filtration process ,water temperature 78
(3)Continue to filtrate after washing the tank,until sugar content meets the requirements.stopping washing the tank and filtrating
4. (1)pumping all the wort into brew kettle ,heated to boiling for 60 to 90 minutes
(2)in the first ten minutes of boiling,batch adding bitter hops
(3) adding sweet hops before the end of boiling
5. (1)after the end of boiling,immediately pumping wort into lauter tun&whirlpool tank.
(2)starting to cyclotron precipitation,lay aside for 30 minutes
6. (1)starding cold water valve and wort pump at the same time,cooling wort to a certain temperature in the plate heat exchanger
(2) after wort is cooling ,oxygenating to 8mg/l,pumping wortto fermentation tank
(3)adding special beer yeast into fermentation tank to ferment
7. (1)controlling fermentation temperature and pressure,when brix drop to 4.2,sealing tank to maintain pressure,automatically heating up to 12 °C,deoxidating cold diacetyl
(2)at the end of deoxidating cold diacetyl,cooling uniformly and slowly,precipitating yeast in this process
(3) wine temperature drop to 1 to 2 °C can be stored,tank bottom yeast mud can be recycled
